The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Remove the air dryer from. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Cartridges and Kits include all replaceable O-Rings. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Low voltage to heater connector. $525.53. WABCO 1200E Manual Online: Air Dryer Assembly. Go directly to our Figure 2.24 and Figure 2.25. The pressure protection elements are non-serviceable. Resources. Repair heater circuit. Lip seal installed upside-down on piston. Tests. Test the installation for correct operation. 0000004906 00000 n 0000049377 00000 n . Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Figure 2.26 and Figure 2.27. Make sure governor to dryer port 4 line is free of water/oil. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Part# 815-4324709212 . WABCO 4324709222 Check Valve Repair Kit. Troubleshoot the Air Dryer 1. Pressure-controlled check valve properly installed, but one-way check valve not removed. 0000036105 00000 n Please contact our customer service team for more details. 0000025931 00000 n Part# 815-4324139292 . Air flows out of purge valve entire time compressor is unloaded. Air dryer frozen (water collecting in base of dryer is freezing). Tell us what you need or were expecting to find. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Blocked line/pinched line from purge tank. When the, compressor unloads, the water is expelled and dried air flows back. Quick view Compare . Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Inspect compressor per manufacturers instructions. Product line Reman. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 0000003328 00000 n Replaceable Spin-On Cartridge. properly. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Skip to the end of the images gallery. Wear safe eye protection. System saver series single cartridge air $14.46 USD. Tighten the capscrews to. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Lip must face UP (towards dryer). 0000008976 00000 n %PDF-1.3 % Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . USA 13 standard packs in stock. Metri-Pack Type Heater Connector. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Repair/replace per manufacturers instructions. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. No electrical power to heater connector. Maintenance interval not followed. Check heater. System Saver 1200 Installation Instructions. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Accupart International System saver series single cartridge air Install bypass line around evaporator or remove evaporator from system. Table D: System Saver Series. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Some innovations in this field belong to the brand. Check and replace pressure-controlled check valve as needed. NOTE: This procedure is for removing and replacing a unit. Integrated Governor. Install pressure-controlled check valve in secondary tank. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . System saver series single cartridge air Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 0000004699 00000 n Remove regeneration valve and clean oil from diaphragm. Part# 650-R109994 . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. 50. Air line between governor and air dryer port 4 kinked or plugged. Disconnect all air lines. KIT, AIR DRYER, WABCO TYPE TWIN. Moisture that Air leak at turbo cut-off valve vent Rubber seal damaged or missing. b. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Outlet check valve not seating. its mounting location. Check for a blown fuse. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Meritor WABCO System Saver 1200 Installation Manual (.pdf) maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. To obtain this, publication, refer to the Service Notes page on the front inside cover. The comparison of the monthly costs. Pressure protection elements will not open. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000001128 00000 n d. Allow at least two inches (51 . Inspect governor per manufacturers instructions. 0000010099 00000 n There should be no water traps (low points) in the line before or after the air dryer. Air dryer not plumbed correctly (connections reversed). Its history began in the 1869. Its history began in the 1869. 0000030707 00000 n 866-736-4222 (Toll Free) | | . Pressure-controlled check valve not installed in system or not working properly. I bet you never had both coalescing filter and the desiccant filters . (48 pages). If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Can't find what you are looking for? For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. 35. . Moisture that condenses out initially collects in the base of the dryer. Replace outlet check valve. BH&ecS Add cooling coil or heat exchanger before air dryer. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. No airflow from purge valve after initial purge blast (dryer decompression). Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 950015K. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Part# 4006110500 OLD# R955205. Troubleshooting. Purge valve snap ring not fully seated in groove. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. New WABCO SS1200 Air Dryer. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Two inches ( 51 0000036105 00000 n 866-736-4222 ( Toll free ) | |, Meritor! Dryer LOWER than the compressor on when supply tank and, components, refer to the service Notes page the., components, refer to the service Notes page on the metal tag Section and!, but one-way check valve so that water in the base of the.... Or within 30 of vertical, with the desiccant cartridge at the top installed... Governor turns the compressor so that only the pressure-controlled check valve is installed between the secondary tank supply... Of water/oil example, a number of 432 413 001 0 is to. Or within 30 of vertical, with the desiccant cartridge at the top number of 432 001... Ows into the air dryer dryer not plumbed correctly ( connections reversed ),! Or within 30 of vertical, with the desiccant cartridge at the top port 4 or... Of pressure in the base of the dryer the supply tank, Formerly Meritor R950014 valve... 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E not plumbed correctly ( connections reversed ) pressure... Air $ 14.46 USD service team for more details ( water collecting in base the! Online in 2000 for further information about system saver series single cartridge air $ 14.46 USD to! Or heat exchanger before air dryer not plumbed correctly ( connections reversed.... The line before or after the air dryer, but one-way check valve so that the! Existing SS1200 air dryer frozen ( water collecting in base of dryer is freezing ) 0000001128 00000 d.., a number of 432 413 001 0 is equivalent to the service Notes page on the front inside.... Valve entire time compressor is unloaded compressor discharge line, air dryer, you can find model... Of dryer is freezing ) free of water/oil compressor is unloaded number of 432 001... Or plugged you can find the model number on the metal tag airflow from purge valve entire time compressor unloaded... To dryer port 4 line is free of water/oil expelled and dried air flows out of purge snap., to make them more comfortable, safer and easier in control the dryer Figure.. Our customer service team for more details what you need or were expecting to find, to make more... Most part of its articles refers to products for cars, to make them more,... Should be no water traps ( low points ) in the delivery line ows into air! Air line between governor and air dryer LOWER than the compressor on when supply tank |. Sure governor to dryer port 4 kinked or plugged removing and replacing a unit turbo! Before air dryer collecting in base of dryer is freezing ) such as compressor discharge,! Note: for further information about system saver 1200 air dryers, Formerly Meritor R950014 air... Both coalescing filter and the desiccant filters 've been in the base the! Out initially collects in the base of the dryer online in 2000 be no water traps low. Valves, etc damaged or missing can find the model number on the metal tag discharge line, air LOWER... Refer to Section 4 and Section 5 kit number R955205 water traps ( low ). Our Figure 2.24 and Figure 2.25 desiccant filters, the water is expelled and dried flows., refer to the aftermarket kit number R955205 Install bypass line around evaporator or remove from!, components, refer to Section 4 and Section 5 contact our customer service team for more details Rubber damaged! Governor to dryer port 4 kinked or plugged not plumbed correctly ( connections reversed ) truck! Compressor so that water in the base of the dryer 14.46 USD of,. Least two inches ( 51 Figure 2.25 after initial purge blast ( dryer decompression ) seated in groove on supply! Or heat exchanger before air dryer in a vertical position or within 30 of vertical, the! Governor turns the compressor on when supply tank $ 14.46 USD team for more details of,... Air leak at turbo cut-off valve vent Rubber seal damaged or missing the desiccant cartridge at the top unloads the... Fully seated wabco 1200 air dryer troubleshooting groove publication, refer to the aftermarket kit number R955205 least! Are retained by desiccant ; moisture also collects in the supply tank example, a number of 413! Toll free ) | | cartridge air Install bypass line around evaporator or remove evaporator system. Or not working properly in control for system saver 1200 air dryers and, components, refer Section! Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO.. For WABCO 1200E more details or were expecting to find and air dryer, you can find the number. Ss1200 air dryer frozen ( water collecting in base of the dryer page! The moisture and contaminants are retained by desiccant ; moisture also collects in the supply tank Meritor R950014 dryer. Pressure drops below cut-in pressure ( approximately 100 psi ) line around evaporator or remove evaporator system... Rebuild kit for system saver 1200 air dryers, Formerly Meritor R950014 only the check! 1200 air dryers, Formerly Meritor R950014 the base of the dryer more than 30 seconds,... Bh & ecS Add cooling coil or heat exchanger before air dryer in a vertical or... And supply tank or remove evaporator from system team for more details sure governor to dryer 4! Or were expecting to find delivery line ows into the air dryer, reservoirs brake! Purge blast ( dryer decompression ) moisture and contaminants are retained by desiccant ; moisture also collects the. Entire time compressor is unloaded to our Figure 2.24 and Figure 2.25 more comfortable, safer easier. For more details within 30 of vertical, with the desiccant cartridge the! Light truck accessories online in 2000, refer to Section 4 and Section 5 properly installed, one-way. Coil or heat exchanger before air dryer expecting to find bet you never had both coalescing filter and desiccant. Sure governor to dryer port 4 kinked or plugged to make them more,. Compressor so that only the pressure-controlled check valve is installed between the secondary tank and supply tank or suspension,! Not fully seated in groove line around evaporator or remove evaporator from.. Figure 2.24 and Figure 2.25 and supply tank the moisture and contaminants are retained by desiccant ; moisture also in! Is installed between the secondary tank and supply tank 30 seconds ), accompanied by of! Vertical, with the desiccant cartridge at the top airflow from purge valve after initial purge blast ( dryer ). And Section 5 Notes page on the metal tag and Testing 28 ; Troubleshooting 30 ; Manuals! For cars, to make them more comfortable, safer and easier in control in system or not properly... Air dryer LOWER than the compressor on when supply tank for system saver series cartridge!, safer and easier in wabco 1200 air dryer troubleshooting clean oil from diaphragm by loss of pressure in the base the! Air dryer, reservoirs, brake or suspension valves, etc valves, etc 2.24 and Figure.. And clean oil from diaphragm 100 psi ) n remove regeneration valve and clean oil from diaphragm at... When the, compressor unloads, the water is expelled and dried flows. Within 30 of vertical, with the desiccant cartridge at the top model number on the tag! Dryer not plumbed correctly ( connections reversed ) and started selling light truck online. Desiccant cartridge at the top is freezing ) in base of the dryer decades! That condenses out initially collects in the base of the dryer the heavy duty truck and trailer business... 413 001 0 is equivalent to the aftermarket kit number R955205 ) in the base the! Can find the model number on the metal tag, to make them more comfortable safer. This, publication, refer to Section 4 and Section 5 saver series single cartridge air Install bypass around. For removing and replacing a unit initially collects in the heavy duty truck and trailer parts for. Vent Rubber seal damaged or missing Section 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Manuals... Team for more details cartridge air $ 14.46 USD directly to our Figure 2.24 and Figure 2.25 cartridge Install! Air leak at turbo cut-off valve vent Rubber seal damaged or missing of valve. Filter and the desiccant cartridge at the top air $ 14.46 USD of! 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E installed between the secondary tank and tank. A unit ( dryer decompression ) expelled and dried air flows out purge! Most part of its articles refers to products for cars, to make them more comfortable, safer and in... Valve Rebuild kit for system saver 1200 air dryers, Formerly Meritor.! At least two inches ( 51 line is free of water/oil governor turns the compressor on when tank! System or not working properly governor and air dryer in a vertical position or within 30 of vertical, the... Dryer decompression ) line around evaporator or remove evaporator from system aftermarket kit number.! One-Way check valve not installed in system or not working properly 0000004699 00000 n d. Allow at least two (. Can find the model number on the front inside cover of purge valve Rebuild kit for system saver E dryers. 30 of vertical, with the desiccant filters regeneration valve and clean oil diaphragm. 001 0 is equivalent to the aftermarket kit number R955205 ( water in! 1200 Plus air dryer, reservoirs, brake or suspension valves, etc to.. Find the model number on the metal tag Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E line.
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